New IT Enabled Asset Management System For Wind Farm Owners !
Learn how POWERCON’s IT enabled Asset Management System helps Wind Farm Owners in achieving greater business results?
Traditionally, wind assets are hooked to SCADA systems, which have a far greater potential than the extent to which they are presently being utilized. The wind power plant during its operation continually reveals massive knowledge in the form of data, which unfolds the story of its performance.
O&M professionals with hands-on experience in the field of Wind Technology are able to devise dashboards & formulate algorithms to steer plant operations remotely or on the go. Integration of multiple makes, models or capacities of assets, from different technologies like wind, solar, etc., are placed on a single software platform.
Utilising these inputs with a remote communication infrastructure & centrally located data center forms the basis of POWERCON’s IT enabled asset management system.
The possibilities & results from such set up are –
- Getting the wind power plants for ‘online real time monitoring’ on the desktops or handhelds enhances coordinated efforts among the field & central teams facilitating quick restoration, QA & vigilance. This results in reduced down time, increased availability & hence an opportunity to harness more.
- Use of turbine data for ‘analytics’ would focus attention on power performance issues and trigger actions for alignments, corrections or improvements as necessary to achieve full functionality commensurate with certified power curve. Result— the inexplicable contributors towards energy loss get eliminated, thereby increasing operational efficiency and hence increase in yield is obtained.
- The time stamped data correlation for ‘diagnostics’ could identify the failure elements & elementary or compounded causes of failure. Result – combat & reduce failures, build component reliability hence obtain increased technical availability
- Correlation diagnostics & trend analysis of historic data could enable ‘predictive analytics’ using a site-specific self-learning logic. This could provide reasonably good fortune-teller / predictor capability for the asset base. Result – proactive preparedness resulting in prevention of prospective losses. A step towards futuristic maintenance trends of developing neural networks for self-corrective actions.
- Bigger capacity wind power plants (multiples of 100 MW) could have ‘remote Command & Control’ enablement to ramp up/down production levels, manage grid bottleneck, reset faults or warnings, switch on/off or set power levels. Result – reduce losses due to load shedding commands, responsive management hence optimized yield.
The orientation or transformation to a well-equipped asset management system provides avenues to manage performance at ease and importantly makes O&M interesting…. Thus you have a dedicated clutch and control for optimization of the park performance.
Author: Â Praveen Kakulte, CEO
For more information about our O&M Services and Asset Optimization Services …click here
- Published in Renewable Energy Sector News, Wind Power Technology
Maximize RE investments with Digitization
To achieve safe and sustainable energy for all, the solution lies in Digitization, which enables investors in the energy sector to maximize the return on investment and to minimize the undetected risks.
POWERCON together with BaxEnergy has shown the potential of IT enabled Asset Management with their extensive range of products & services destined for the Renewable Energy industry.
Major IPPs in India are benefitting with the unique Control Center environment powered by Energy Studio Pro® solution (ESP) homogeneously integrated with their IT infrastructure. Wind, Solar PV and other RE assets are configured integrally.
ESP platform provides visualisation, analytics, diagnostics, optimization & reporting of power plants operations, across multiple technologies and manufacturers, all in one place.
Though ESP abbreviates the Energy Studio Pro, it also demystifies the Asset Owners’ Extrasensory Perception about their geographically dispersed investments! Instant capture of knowledge, transparency and predictive intelligence of ESP makes it the Owners ‘Third Eye’ to prevent energy losses thus making businesses more profitable.
says Praveen Kakulte – CEO, POWERCON.
Talk to our experts… ask for a meeting and we would care to build an e-Studio for you…!
Call : Manoj Sonawane +91 91451 67526
- Published in Company News, Wind Power Technology
Quest to gain insights into technical health condition of your RE assets
The Quest to gain an insight into the truthful technical health condition of an operational Wind or Solar PV asset is ever rising due to one or more of the following needs –
- Change of hands – Technical valuation
- End of Warranty – Compliance to technical condition
- Service Quality Assessment – Vigilance
- Incidence investigation – Insurance
- Safety & Functional check – Statutory Compliances
Aspects related to partial functionality, bypassed safety, lack of maintenance, loss of efficiency and productivity, etc. are captured through a systemic Technical Condition Audit (TCA) by our PowerTeam who are proficient with hands-on experience, and apt at detection of deficiencies.
A sound detection capability & experience of the TCA service provider benefits the customer with a candid knowledge that enables decision making.
POWERCONÂ has been awarded by its esteemed clientele (IPPs, Investors and Valuers) for performing technical audit of sub-MW to multi-MW class Wind Turbines of various makes & models; associated HT power transmission and evacuation infrastructure.
Over 100 Wind Turbines have been audited in less than 100 days that has facilitated deals in the Indian Wind industry as well as it has provided a clutch for asset governance.
POWERCON’s technical teams undertake Technical Condition Audits….click here for more information
- Published in Wind Power Technology
Excellence in Asset Management – The Distinctive Attributes
Modern technology can be efficiently and profitably utilized to achieve excellence in Asset Management of Wind parks, in order to maximize production of Power.
Utilising state of art systems to estimate the health of the turbine, collecting data signals on a continuous & real-time basis, using simple man- machine interface, presents an opportunity to the O&M professionals to manage the plant effectively. It involves numerous steps to include the following:
- Remote capture of asset intelligence
- Integrating ERP
- Performing analytics utilizing extensive experience & knowledge of Wind technology
- Arriving at diagnostics conclusions
- Executing precise repair/maintenance actions
In this manner, maintenance efforts are directed towards only those aspects which actually require them, thus reducing maintenance costs & enhancing both availability and efficiency. A complete command and control over the assets, using a contemporary IT enabled asset management platform would ultimately fetch distinction for the plant to result into 3 key deliverables as under: –
1. Park Yield Maximisation –
Based on feedback from a vigilant, transparent and pro-active system of plant governance, all efforts of the O&M team get focused in the right direction to ensure peak performance levels of wind turbines. It ensures, that though un-necessary periodic maintenance activities are eliminated, yet generation outputs are maximized. This Smart O&M process utilising a combination of multiple latest technologies coupled with smart data-analytics techniques, executed by highly experienced engineers, deft in the field of Wind Turbines, is a potent combination for “Park Yield Maximisation.â€
2. Securing Asset Longevity –
Enhancing the life of an asset (WECs in our case) in a manner, that it continues to produce power in a sustained manner, over the prolonged lifespan, efficiently, would be an ultimate goal of an Asset Management Programme of the first order. This, in fact, is achieved by ensuring close monitoring of all major performance parameters during the entire life of the machine.
Once an asset crosses the “Infant Mortality Phaseâ€, & enters the “Random failure Region†of the bath tub curve, achieving asset longevity, entails the following activities:
- Timely replenishments/ adjustments
- Close & continuous monitoring of performance parameters to attend to deviations immediately.
- Utilising highly skilled & trained manpower.
- Anticipation and correction of “Random Failures†well before the onset of secondary damages.
- Incorporate “Retro Fitments/Design Improvements†by adopting an intelligent feedback loop
3. Reduction in O&M cost per kWh –
The third important factor of an Asset Management programme will be to ensure a sustainable reduction in O&M costs, per KWh. This is achieved by making extensive use of data analytics, and diagnostics tools.
Real-time performance data picked up directly from the source, analysed by data analytics techniques, is further used to arrive at decisive & accurate asset management decisions. This data-driven approach envisages asset & engineering base to respond to the needs instantaneously, as they emerge.
Pareto analysis further assists in resolving the few issues causing major revenue loss, thus achieving maximum earnings from minimum efforts. That directly impacts the aim of reduction in O&M costs per KWh.
In the long run, such an approach to Asset Management using analytics to enhance the reliability of the turbines, ensures little or no failure during their entire life cycles. It further results in identifying design inadequacies, need for product improvement & upgradations, further giving impetus towards reduced 0&M costs per KWH.
POWERCON’s well-established Asset Management systems take care of all the above aspects, securing asset longevity….click here for more information
- Published in Wind Power Technology
Hybrid Capacitor – Battery of Future
Hybrid Capacitors, as batteries of the future appears to be an imminent possibility.
Having an edge over super-capacitors, the hybrid variety uses a combination of non-faradic electrode of double layer capacitor and an electrode with a faradic electrode of pseudo capacitors in a compatible electrolyte to form cells.
- The pseudo capacitive electrode with their high capacitance value provide high energy density (being asymmetric in nature)
- Use of gel type electrolytes, which demonstrate a positive improvement in performance levels, resolves the problem of electrolyte leakage
There are numerous advantages of using hybrid capacitors. The major one, which gives the hybrid capacitor an edge over other competitive technologies, is depicted in the graphical representation above. It decidedly emerges that the hybrid capacitor stands out in terms of power density aspects, & is fairly competitive with conventional batteries with respect to Energy Density.
- Published in Wind Power Technology
The Need For An Effective Energy Storage System
With the enhanced deployment of Wind & Solar energy systems, the need for exploring & adopting some efficient & effective storage systems to operate the electric grid efficiently has become a necessity.
Energy storage systems must be developed to include two levels Namely:
- Storage at “generation levelâ€. This would help create an “operating reserveâ€, enable “load leveling†& instill “black start capability†in micro-grid networks.
- Storage at Transmission & Distribution Levels. At this level, the system would address “Power Qualityâ€, “Transmission line stability†& “Power oscillation dampingâ€
There are a host of storage systems, which are under active consideration, and there is a need to examine all possible systems before adoption. The selection process of a suitable storage system, must take into consideration the following:
- Characteristics
- Economic Viability &
- Technological fitment
Most prominent amongst those being researched upon are the SMES (Super-conducting Magnetic Energy Storage) & Hydrogen Storage Systems, which hold a great promise for the future. Numerous teething problems need to be resolved before large-scale adoption.
Extensive R&D efforts are underway for realizing the idea of “Hydrogen Economy†to be a successor of the fossil-fuel era. The greatest advantage of using hydrogen gas as a storage system emerges from the fact that it has the largest energy content of any fuel, making it a very good ‘vehicle’ for holding and distributing energy. It can hold up to 120MJ/kg, and therefore a relatively small amount of hydrogen is needed to store significant amounts of energy. The stable chemistry of hydrogen also means you can store energy longer than any other medium.
On the other hand, “Superconducting Magnetic Energy Storage†(SMES) is another viable method of energy storage based on the fact that a current will continue to flow in a superconductor even after the voltage across it has been removed. When the superconductor coil is cooled below its superconducting critical temperature it has negligible resistance, permitting the current to flow even after a voltage source is disconnected.
The energy is stored in the form of a magnetic field generated by the current in the superconducting coil. It can be released by discharging the coil.
Due to its very high cycling capacity and high efficiency over short time periods SMES is very well suited to high power short duration applications. They are used in many voltage stability and power quality applications. On-site SMES is suitable to mitigate the negative impacts of renewable energy in power quality related issues, especially with power converters – needed for solar photovoltaic and some wind farms – and wind power oscillations and flicker.
- Published in Wind Power Technology
Evolution of Asset Management Philosophies
All landmark achievements leading to distinctive & noteworthy techniques or technology have been a result of highly compelling needs, & such accomplishments have, more often than not, the capability of transforming entire Systems & processes in a variety of fields.
“Operations Research†for instance, is a discipline, which deals with the application of advanced analytical methods to arrive at better decisions quickly. This is an offshoot of methodologies developed by military planners during World War-II. The technique has thereafter, made substantial and everlasting in-roads into industries ranging from petro-chemicals to airlines. Numerous inventions like GPS, Nuclear Technology, Night Vision devises, duct tapes, Internet, which are so commonly used in daily life, have their origins to their development to meet the needs of the Armed Forces.
Maintenance Management & Maintenance Philosophies likewise are no different and have travelled a long distance since the First World War, to the present state of art, and the credit of the development can be, to a large extent, claimed by the commercial aircraft industry. The progress of the maintenance philosophy is depicted diagrammatically below, highlighting major milestones crossed on the way.
- The Pilots & Mechanics were the decision makers
- Banked on experience to work out maintenance strategies
- Commercial Airlines became increasingly popular
- Flight Safety Consciousness – an Important Factor
- OEMs became the focal point in maintenance programme development
- Hard Time (HT) became Order of the day
- FAA & Fleet Owners examined the efficacy of system adopted.
Findings: - Scheduled overhaul had little effect on overall reliability
- Many items do not render themselves to HT Scheduled Maintenance
- Led to next stage; “On Condition” maintenance. Periodic checks to ensure, item removed before actual failure.
- Led to un-acceptable increases in downtime; Un-profitable proposition
- MSG -1 established
- Group of decision makers enhanced
- Maintenance processes developed to utilise decision logics of both, HT & OC
- MSG 1 upgraded to MSG -2
- Used “Condition Monitoring” to generate maintenance tasks
- Applied to 3 different types of aircraft and the study continued
- MSG -2 upgraded to MSG -3 after identifying shortcomings of MSG -2.
MSG -3 included following improvements:
- Separated Safety & Economic related items
- Defined adequate treatment of hidden functional failures
- Activities assessed at System level rather than component level; a new TOP – DOWN approach
The approach of MSG -3, which is on a continuous path of refinement, made possible with ever- evolving technological advances, demonstrates that if functional failure of a system has no effect on operational safety, or has no significant economic significance, there was no need for a routine maintenance activity.
One point that stands out from this historical review is, that there is a tendency to continuously add on maintenance tasks / actions in the maintenance schedules making the entire process un-wieldy with a pseudo sense of enhanced reliability. A pragmatic view of all such inclusions needs to be taken to ensure we attend to critical areas with our exact purpose in mind. That will help retain a lean and efficient maintenance function.
- Published in Wind Power Technology